Andon System Software for Manufacturing Operations
Soft Designers andon software helps manufacturers detect production issues instantly, alert the right teams, and respond quickly to machine and process disruptions. Monitor production status, machine downtime, operator alerts, and line performance in real time from a centralised digital Andon platform. Improve response times, reduce downtime, and keep your manufacturing operations running efficiently.
SCHEDULE A DEMODigital Andon Software
Transform Every Production Problem into a Real Time Action
Digital Andon System brings operators, maintenance teams, supervisors, and plant managers together through a connected platform for real-time issue reporting, monitoring, and automated escalation.
Effortless Issue Reporting
Operators can raise production, maintenance or quality issues directly from tablets, smart workstations or connected equipment.
Instant Notifications and Escalation
Andon tower lights and digital notifications immediately communicate the issue to responsible personnel.
Centralized Production Monitoring
Plant and production managers get a centralized view of machines, stations, active issues and downtime.
Manage Andon Across Your Entire Manufacturing Structure
Configure plants, production lines, workstations, and machines based on your manufacturing hierarchy. Digital Andon provides centralized visibility, making it easy to track and manage issues at every level, from individual machines to complete plant operations.
Plant
Production Line
Station
Machine
How It Works
How Does an Digital Andon System Work?
Digital Andon follows a structured workflow that ensures production issues are reported, acknowledged, resolved, and escalated within defined response timelines.
RUNNING
SYSTEM OPTIMIZED
Continuous flow monitoring ensures operational efficiency and baseline stability.
BREAKDOWN ACKNOWLEDGED
RAPID ALERT RESPONSE
The moment a threshold is breached, the technician is alerted and status is locked.
ISSUE NOT SOLVED
ESCALATION TRIGGERED
Persistent issues automatically escalate to plant management for immediate intervention.
Manufacturing Analytics
Andon Performance Reports & Analytics
The Andon monitoring system provides a centralised view of machines, workstations and production lines. Manufacturing teams can monitor active issues, downtime, response status and resolution progress in real time, helping managers identify recurring problems and improve production performance.
Reports
The system provides comprehensive reports for:
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Manufacturing issue management
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Downtime tracking
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Maintenance response
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Performance analysis
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Historical insights
Analytics
Andon analytics provide key manufacturing performance indicators like:
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Mean Time to Repair (MTTR)
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Mean Time Between Failures (MTBF)
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Pareto Analysis
Cloud-Based Andon System for Multiple Manufacturing Plants
The solution is ideal for organizations with multiple manufacturing plants and geographically distributed production facilities.
Key Capabilities:
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Centralized Visibility
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Multi-Plant Monitoring
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Multi-Line Tracking
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Web Access
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Mobile Access
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Real-Time Monitoring
AI-Powered Support for Faster Andon Response
The Andon Solution Advisor can use historical issue and resolution information to assist maintenance and production teams when similar problems occur.
Analyze previous machine issues
Identify recurring problems
Find previous corrective actions
Support maintenance troubleshooting
Build organizational knowledge from historical data
Instant Mobile Notifications for Production Alerts
Critical manufacturing events can be communicated through multiple notification channels.
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Mobile App
Receive Andon alerts and monitor production status from your mobile device.
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WhatsApp
Send configured manufacturing alerts through WhatsApp notification workflows.
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SMS Alerts
Notify responsible personnel about important production events and escalations through SMS.
Digital Andon System – Technical Capabilities
Built for fast, connected manufacturing operations, Digital Andon combines reliable connectivity, responsive interfaces, and enterprise integrations. The platform enables real-time communication between machines, operators, maintenance teams, and production management.
| Feature | Capability |
|---|---|
| Connectivity Options | Wi-Fi 6, 5G LTE, Industrial Ethernet |
| System Response | < 150ms End-to-End Response Time |
| User Interface | 12" Capacitive HMI Touchscreen, IP65 Protection |
| Enterprise Integrations | SAP, Oracle, Microsoft Dynamics 365 |
Why Manufacturers Trust Our Digital Andon Software?
Our cloud-based Digital Andon platform delivers centralized visibility across manufacturing operations, helping organizations monitor multiple plants, production lines, and workstations from one connected system. Authorized users can access critical production information anytime through web and mobile applications.
Built for Manufacturing Operations
Developed to support real-world production processes, maintenance activities, and manufacturing workflows.
Industry 4.0 Integration
Connect people, machines, production systems, and enterprise applications to support smarter manufacturing operations.
Web and Mobile Accessibility
Track production performance, active issues, and operational activities through centralized dashboards and mobile applications.
Seamless Enterprise Connectivity
Integrate with ERP, SAP, MES, PLCs, and other industrial systems to create a connected manufacturing ecosystem.
Data-Driven Performance Insights
Convert production issue data into meaningful MTTR, MTBF, downtime, and Pareto analysis insights for continuous improvement.
Flexible and Scalable Design
Adapt the platform to your organizational structure by configuring plants, production lines, workstations, and machines as required.
Shopfloor Connectivity
Connect Your Existing Shop-Floor Equipment. Traceability becomes more powerful when production devices and systems are connected.
Barcode Scanners
Scan product, material and work order identifiers.
RFID Readers
Capture contactless product identification.
Industrial Printers
Print product and packaging identification labels.
PLC / Machine Connectivity
Exchange relevant production signals and events.
Vision Systems
Capture automated quality inspection results.
Operator Terminals
Enable operators to perform digital production transactions at stations.
KEY FEATURES
Powerful Features of Digital Andon Software
Streamline production communication with a connected Digital Andon platform that helps manufacturing teams identify issues, improve response times, and maintain operational visibility.
Real-Time Digital Andon Alerts
Notify responsible teams about machine, production, and quality issues instantly through digital notifications and physical Andon tower lights.
Unified Andon Monitoring Dashboard
View the live status of machines, workstations, and production lines through a centralized dashboard designed for better decision-making.
Remote Mobile Monitoring
Enable authorized users to track active production issues, receive alerts, and monitor manufacturing activities remotely through a mobile application.
Rule-Based Automatic Escalation
Escalate unresolved production issues automatically according to predefined response timelines and resolution thresholds.
Comprehensive Issue Tracking
Capture issue types, assigned personnel, response durations, corrective actions, and closure information in one structured system.
Production Downtime Analytics
Identify recurring problems, downtime trends, and significant production losses using real-time insights and historical performance data.
AI-Powered Solution Advisor
Leverage historical issue and resolution records to help maintenance teams discover relevant troubleshooting guidance and corrective-action references.
IoT and PLC Integration
Integrate machines, PLCs, sensors, and industrial equipment to capture machine conditions and automatically trigger relevant production events.
Cloud-Enabled Manufacturing Access
Access centralized production information, issue records, and monitoring capabilities from different locations through web and mobile applications.
Our Trusted Clients
We’re proud to collaborate with industry leaders and innovative companies
Reduce Downtime With Digital Andon
Connect your operators, machines, maintenance teams and management with a real-time Andon System built for modern manufacturing.