Andon System

Andon System provides a Visual feedback system for the plant floor that indicates machine status, alerts when assistance is needed and empowers operators to stop the production process. The Andon based System allows the Executives to know about the issue in a convenient manner How it works Andon
  • The Operator can raise issue from system directly
  • MTTR/MTBF Reporting for Production Efficiency
  • If the issue isn't resolved within 1 hour,escalation happens to Senior Executives
  • The breakdown reports are available for the Manufacturing Executives
  • SMS/e-mail based notification to Supervisors & Maintenance department
  • Wireless Technology based Andon makes installation very easier
  • Executives or higher level management can know the status of their machine from their mobile/laptop itself
ModelSDAS1801SDAE1802
DescriptionStandalone AndonEnterprise Andon
Supply Voltage24 vdc24 vdc
Supply Current2A2A
Operating Temperature Range10 to 40 C (industrial)10 to 40 C (industrial)
Dimension120 mm x 180 mm(W x H)120 mm x 180 mm(W x H)
Features• Three tier tower Lamp
• Manully operated Andon terminal
• Tripod stand
• Three tier tower lamp
• Andon Server kit
• Andon Client kit
• Big Display on production line
• Production Monitoring tool
• Wireless antenna
• Automatic Email alert
• Automatic SMS alert
• Automatic Escalation process
• Advanced report like MTTR/MTBF
• Individual Issue code according to the Machine
• Individual Issue code according to the Machine
Accessories• Buzzer• Display Boards
• Buzzer
  1. Automobile Industry
  2. Electronic Industry
  3. Aeroneutical space industry
  4. Machine Industry
Andon

Andon System to Reduce Downtime:

 

 

 

Andon

Features of Andon Display System

  • The Operator can raise issue from system directly
  • MTTR/MTBF Reporting for Production Efficiency
  • According to the issuer, the escalation happens
  • The breakdown details are available for the Manufacturing Executives
  • SMS/e-mail based notification to Supervisors & Maintenance department
  • Wireless Technology based Andon makes installation very easier
  • Executives or higher level management can know the status of their machine from their mobile/laptop itself

Impact of Downtime:

Andon Downtime

Product Specification for Andon Display:

ModelSDAS1801SDAE1802
DescriptionStandalone AndonEnterprise Andon
Supply Voltage24 vdc24 vdc
Supply Current2A2A
Operating Temperature Range10 to 40 C (industrial)10 to 40 C (industrial)
Dimension120 mm x 180 mm(W x H)120 mm x 180 mm(W x H)
Features• Three tier tower Lamp
• Manully operated Andon terminal
• Tripod stand
• Three tier tower lamp
• Andon Server kit
• Andon Client kit
• Big Display on production line
• Production Monitoring tool
• Wireless antenna
• Automatic Email alert
• Automatic SMS alert
• Automatic Escalation process
• Advanced report like MTTR/MTBF
• Individual Issue code according to the Machine
• Individual Issue code according to the Machine
Accessories• Buzzer• Display Boards
• Buzzer

Steps to Reduce Machine’s Downtime:

  1. Get the Machine details of all the Production Line
  2. Take Lean Manufacturing as a project with Team Leader for the same
  3. Install an Andon System with Towerlamp in every line
  4. Create custom issue codes for every Production line
  5. Train the operator to raise an Andon at every breakdown
  6. Calculate the MTTR /MTBF after a month
  7. Check the Top 3 issues of Breakdown time in every production line.
  8. Identify the root cause of repeated top issues and resolve the same
  9. Plan strategy to reduce MTTR and improve MTBF after each month

Top 5 Benefits of Andon Display :

1.Decreases Downtime:

The andon based system alerts the maintenance/warehouse/safety for any issues pertaining to the concerned team.This allows the downtime to decrease significantly.The system produces alerts in real time using sms / email,this ensures the issues resolved faster

2.Complete Visibility for Management:

The management can get a clear picture of manufacturing production lines at any point of time.The management can connect a production monitor display to see the machine status in real time. The management will get a web interface to see the production status.

3.Comprehensive reports

All the critical KPI reports are directly available in the Enterprise Andon system which reduces the precious time of Executives in manually compiling the reports.This ensures the Digitization to happen using Andon system

4.Issue codes :

Enterprise Andon system have a unique feature which allows the operator to raise the exact issue which he faces by entering the issue code in  system.This allows the executives to know the complete issue details through sms/email

5.Helps resolve frequent problems

The frequent occurring problems can be sorted using the RCA,where the issue’s root cause can be identified.In future if the same issue re-occurred the resolving method can be identified in the Enterprise Andon based System

Wireless Andon Installation at Customer premises:

Andon System

Andon System

Accessories :

  1. Andon Light
  2. Andon Boards & Displays

Application across Industries:

  1. Automobile Industry
  2. Electronic Industry
  3. Aeroneutical space industry
  4. Machine Industry

Overall this technology can be applied to any industry where the Downtime will be very critical to production

Send Enquiry

Related Links

1.Digital Work Instruction

2.Remote Machine Monitoring and Control

3.AI in Manufacturing

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